Plasma powder spraying unit P-1000

article: 723664
To apply wear-resistant, corrosion-resistant, heat-protective, sealing, antifriction and other coatings that give the products new properties and increase their life.
on request
IN the basket basket
The plasma-powder spraying plant is R-1000 designed to apply wear-resistant, corrosion-resistant, heat-protective, sealing, antifriction and other coatings that give the products new properties and increase their life. A large selection of proven sputtering technologies in this plant allows you to obtain well-repeated coatings of high quality.

The plant uses argon and hydrogen as the plasma-forming gas. If necessary, various gas mixtures, nitrogen, helium (optional), etc. can be used as plasma-forming compounds.

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The plant includes:

  • VIP 6000 control panel
  • PLC control cabinet;
  • gas preparation cabinet;
  • Jam Box switching unit;
  • RRS current source 2012;
  • powder feeder PF 2/2;
  • SK 32 refrigerator;
  • F-4 plasmatron (and/or F-1, F-2, 11MV, SG-100, optional).

Features

Specifications
Gas pressure at the unit inlet:
argon, GOST10157-79 0,5 MPa
hydrogen, GOST 3022-80 (A) 0,7 MPa
nitrogen, GOST9293-74 0,5 MPa
helium, TU 0271, grade "B" 0,6 MPa
compressed air, (quality requirements according to DIN ISO 8573-1 in accordance with classes: residual dust 1cl, residual water 4cl, residual oil 2cl) 0,5-0,6 MPa
Flow rate of plasma-forming gases and air:
argon up to 100 L/min
hydrogen up to 20 L/min
nitrogen up to 100 L/min
helium up to 100 L/min
compressed air 2 - 4 m3/hr (to be determined by
requirements of the technology)
Transportation gas:
argon, flow rate for 2 flasks up to 30 L/min
Powders used metal, composite,
ceramic, conglomerated
Powder fractional composition 40-100 μm
Quantity and volume of powder flasks 2х1,5 L
Performance (for F-4 plasmatron):
during spraying of oxides and carbides 3 - 10 kg/h
when spraying metals and alloys 2 - 5 kg/h
Coating porosity 0,5 - 8 %
adhesion more than 50 MPa
Thickness of sputtered layer от 0,03 mm
Power of plasmatrons used up to 80 kW
Heat removal of plasmatron cooling system 35kW
Plasmatron arc current 10-1000 А, continuously adjustable
Voltage on the arc of the plasmatron 40-80 B, smoothly adjustable
open-circuit voltage 150 V
Plant power supply 3х380V/50Hz
power consumption up to 150 kW
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